BUCKHORN CLIFFSA preparedness field manual

Tools and Repair · Guide

Hatchet vs Axe: Which One for the Job, the Sizes That Matter, and the Ones I Own

A hatchet is a one-hand tool for small wood and camp work; an axe is a two-hand tool for felling, bucking and splitting. Between them are a half dozen sizes and head shapes that each do one job well. What each is for, the lengths and head weights that actually cut, the parts by name, how to swing without hurting yourself, and the axes and hatchets that have earned their place on my wall.

Quick facts

Hatchet
10 to 16 inch handle, 1 to 1.5 lb head, one hand: kindling, limbing, stakes, camp
Boy's or forest axe
24 to 28 inches, 2 to 2.5 lb head, one or two hands: the do-everything size
Felling axe
32 to 36 inches, 3 to 4 lb thin head: cutting across the grain, dropping and bucking trees
Splitting axe or maul
30 to 36 inches, 4 to 8 lb wedge head: splitting rounds along the grain
Rule
Thin bit cuts, fat bit splits; two hands for anything bigger than your wrist
Safety
  • Chopping block
  • clear swing arc
  • feet out of the line
  • never split on the ground

Two tools that look the same at the store and do different work. The head shapes are cousins, the parts have the same names, and the difference is scale: one hand or two, kindling or cordwood. Get the scale right and the work is easy. Get it wrong and you either fight the wood or you meet the emergency room. This is the whole family, from the belt hatchet to the maul, and which ones I actually reach for.

1 handHatchet10 to 16 in, 1 to 1.5 lb head
2 handsAxe24 to 36 in, 2 to 4 lb head
6 to 8 lbSplitting maul headFat wedge, pops the grain
WristThe dividing lineThicker than it: two hands

The family, by job

Hatchet10 to 16 inches, 1 to 1.5 lb head, a flat poll for driving stakes. Kindling, limbing a downed tree, cutting stakes and saplings, camp chores, the bug-out bag. The tool you carry.
Boy's axe, forest axe24 to 28 inches, 2 to 2.5 lb head. Swings with one hand or two. Limbs, bucks logs up to a foot, splits medium rounds, fits behind a truck seat. The first axe to own and the one that does most of the work on my place.
Felling axe32 to 36 inches, 3 to 4 lb head, thin bit. Cuts across the grain: dropping a tree, bucking a trunk, notching a log. It sticks if you try to split with it.
Splitting axe and maul30 to 36 inches, 4 to 8 lb wedge-shaped head. Splits rounds along the grain and bounces off anything it has to cut across. The maul's poll is a sledge face for driving wedges through the knotty ones.
Carpenter's hatchet, broad axeFlat-sided, single-bevel heads for shaping and hewing: squaring a beam, notching cabin logs, trimming a tenon. Specialist tools; you will know when you need one.
Camp axe18 to 22 inches, the in-between size. Too big for the belt, too small for cordwood, and a lot of people's favorite anyway for canoe trips and the woodstove cabin.

Rule of thumb: thin bit cuts, fat bit splits, and anything thicker than your wrist gets two hands.

Parts of an axe

The parts of an axe head and handle, labeled
Bitthe sharpened edge, from toe (top corner) to heel (bottom corner).
Cheeksthe flat sides of the head. Thin cheeks cut; fat cheeks split.
Eyethe hole the handle passes through, wedged tight from the top.
Poll or buttthe flat back. Drives stakes and wedges on a hatchet or maul; on a fine felling axe it is soft steel and not a hammer.
Haftthe handle. Hickory or a composite. The shoulder sits under the head, the belly is the curve along the front, the throat is the narrow part above the grip, and the knob or swell at the end keeps your hand on it.

A hatchet has every one of these parts at a smaller scale, and the same names.

Swinging without getting hurt

The rules I actually follow
  • A chopping block, always. Splitting on the ground puts the follow-through in your shin, and dulls the bit in the dirt.
  • Feet wide, outside the line of the swing, and the block far enough away that a miss lands in the block or the ground, not your foot.
  • Clear the arc: overhead branches, a clothesline, the person behind you. A hung-up back swing is how axes come back at you.
  • Splitting kindling with a hatchet: bit on the stick, strike the poll with a baton, or bring stick and hatchet down on the block together. The hatchet never swings free toward the hand holding the wood.
  • Limbing: stand on the opposite side of the trunk from the limb you are cutting, so the trunk is between you and the bit.
  • A dull axe is the dangerous one; it bounces. Keep the edge, keep the sheath on, and check the head for looseness every time you pick it up.

Sharpening and care

A bastard mill file sets the edge and takes out chips, pushed away from the edge with the head clamped or braced; then a coarse and fine puck stone in small circles down each side finishes it. A felling axe and a hatchet want a shaving edge on a convex bevel, a splitting axe only wants to be clean and free of rolls. Oil the head after use, rub the wood handle with linseed oil twice a year, and never store it in the block, in the weather or in a hot truck where the handle shrinks and the head loosens. A loose head gets a new wedge before the axe is swung again.

The ones on my wall

I own a lot of axes and hatchets. These are the ones that get used.

Fiskars splitting axe

The one that does the firewood

The FiberComp handle is stronger than hickory for its weight and the head is molded through it, so it cannot loosen. Not old-timey to look at, and after years of hard use I have not broken one or had a head move. This is the splitting axe I hand to guests.

Helko Werk 1844 axe

The classic hickory-handled axe

German-forged head, American hickory handle, hand-finished. For the person who wants a traditional axe that will be re-handled by their kids, this is the one I recommend.

Fiskars hatchet

Camp, kindling, the truck

Same handle and molded head as the axe, a keen blade, and the balance is right. It lives in the truck and does the kindling all winter.

Gerber compact hatchet

The one in the pack

Short, light and sharp, with a sheath that stays on. Not for cordwood; for the pack, the canoe and the go-bag.

Questions this answers

Tap a question for the short answer.

What is the difference between a hatchet and an axe?

Size and how many hands. A hatchet has a 10 to 16 inch handle and a 1 to 1.5 lb head and is swung with one hand for kindling, limbing, stakes and camp work. An axe has a 24 to 36 inch handle and a 2 to 4 lb head and is swung with two hands for felling, bucking and splitting. The heads look alike; the axe head is heavier and, on a felling axe, thinner in profile. Same parts, same names, different scale.

When should I use an axe vs a hatchet?

Anything thicker than your wrist gets the axe: dropping a tree, bucking a log, splitting rounds, hewing a beam. Anything you can hold in your other hand gets the hatchet: splitting a stick into kindling, limbing a downed tree, cutting saplings and stakes, driving stakes with the poll, camp chores. A 24 to 28 inch boy's axe covers most of both lists for a homestead, which is why it is the one to buy first.

Can I split firewood with a hatchet?

Kindling and small rounds, yes, and the safe way is not the way most people do it. Stand the round on a block, set the hatchet bit on it, and strike the poll with a baton of wood; or hold the stick and the hatchet together and bring both down on the block so the hatchet never swings free toward your hand. Full-size rounds are axe and maul work. Swinging a hatchet one-handed at a round on the ground is how people open their shin.

What are the parts of an axe called?

The head has a bit (the sharpened edge), a toe (top corner of the bit), a heel (bottom corner), cheeks (the sides), an eye (the hole the handle passes through), and a poll or butt (the flat back). The handle is the haft, with a shoulder where it meets the head, a belly along the front curve, a throat where it narrows near the grip, and a knob or swell at the end that keeps your hand from sliding off. A hatchet has all the same parts.

What is hewing lumber?

Squaring a round log into a beam with an axe, the way barns and cabins were framed before sawmills. You snap chalk lines on the log, score the side with a felling axe every few inches down to the line, then knock the scored wood off with a broad axe, a wide, single-bevel axe made for the job. It is slow, satisfying, and the reason old beams have that faceted surface.

What size axe should I buy?

First axe: a 24 to 28 inch boy's or forest axe with a 2 to 2.5 lb head. It limbs, bucks small logs, splits medium rounds and fits in a truck. Add a hatchet for camp and kindling, then a 6 to 8 lb maul or a splitting axe when you are putting up cords of firewood, and a 36 inch felling axe only if you drop trees with it instead of a saw. Handle length should let the head rest on the ground with your hand on the knob while you stand relaxed.

What is the difference between a splitting axe and a felling axe?

The head profile. A felling axe has a thin, sharp bit that slices across wood fibers; used to split, it buries itself and sticks. A splitting axe or maul has a fat, wedge-shaped head that pops fibers apart along the grain and does not need to be very sharp; used to fell, it bounces. Same handle lengths, opposite jobs. A maul is a splitting axe with a sledge face on the poll for driving wedges.

How do I keep an axe sharp?

A mill file to set the edge and take out chips, always pushing away from the edge, then a puck stone in small circles on each side to finish, and a strop if you care. A felling axe and a hatchet want a shaving edge with a convex bevel; a splitting axe wants only a clean, blunt-ish edge. Oil the head, oil or wax the handle, keep a sheath on it, and never leave it in the block or the weather. A dull axe bounces, and a bouncing axe is the dangerous one.

Keep going

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